CURRICULUM VITAE

David A. Woodford, Ph.D., D.Sc., FASM, FJSPS

President, Materials Performance analysis

23005 North 74th St
Scottsdale, AZ 85255
United States

Tel: 805 284-8564

EDUCATION

Birmingham University, Department of Physical Metallurgy

B.Sc. (Hons.) 1960 – Physical Metallurgy
Ph.D. 1963 – Metallurgy
D.Sc. 1981 – Metallurgy and Materials

EMPLOYMENT

Birmingham University

Fellowship 1963-64

General Electric Company

Research Metallurgist and Senior Research Metallurgist, Turbine Technology Laboratory 1964-75.
Staff Scientist, Corporate Research and Development 1974-83.
Liaison Scientist, Power Systems Sector 1983-85.

Rensselaer Polytechnic Institute

Visiting Professor 1986.
Professor of Materials Engineering 1987-1994.
Director of Student Partnerships with Industry 1991-1993

University of California at Santa Barbara

Visiting Professor 2000-

Materials Performance analysis

Principal Consultant 1988-1993.
President 1993-

PROFESSIONAL EXPERIENCE

Research Scientist, GE – Worked on materials problems related to steam turbines, gas turbines, jet engines and nuclear reactors — microstructure, environmental influence, fracture, fatigue, creep, life prediction, solid and liquid erosion.

Liaison Scientist, GE – Responsible for technology transfer between Corporate R & D and operating components in the power systems sector of GE Company. The components included Steam and Gas Turbine, Nuclear Energy, Transportation Systems, Power Delivery, and Construction and Engineering Services. The technologies included materials, N.D.E., environmental controls, solid mechanics, fluid mechanics, coal combustion, robotics, factory simulation, artificial intelligence, and marketing models.

Professor, Rensselaer – Taught three undergraduate and one graduate course. Design in Materials Engineering is a new undergraduate course developed to emphasize open-ended problems, and has become a successful writing – intensive course. The assigned design project in the course achieved International recognition in winning awards four years in a row.

With support from the Sloan Foundation, a new team design / research program called Student Partnerships with Industry was started. This provided a two semester six credit industry sponsored project for undergraduate teams led by graduate students.

A major new initiative in research was made possible by establishing a mechanical testing facility with the most modern equipment and skilled operating expertise. This has allowed the development of a comprehensive methodology for tensile testing of advanced materials with limited ductility.

Visiting Professor, UCSB -Taught undergraduate course in Materials Department and laboratory course in Mechanical Engineering Department.

President, MPa – Developed a life assessment methodology for gas turbine blades. This was applied initially to pumping turbines on the Alaska pipeline. A four year contract with ARCO Oil Company was used to develop and implement the procedure. An accelerated test methodology for high temperature performance optimization and design has been demonstrated for metals, polymers and ceramics. Additional contracts with EPRI, GE, Lockheed- Martin, Dow Chemical, Shell Oil, Rolls-Royce, Hitachi, ABB, Elliott and Teledyne Ryan and numerous gas turbine users have been obtained.

MAJOR SCIENTIFIC ACHIEVEMENTS

Demonstrated the connection between helium gas formation and high temperature embrittlement in irradiated austenitic steels.

Identified the key material properties influencing water droplet and cavitation erosion resistance, leading to a new erosion shield alloy.

Identified the important parameters controlling tube erosion in fluidized bed combustors, showing the link with liquid rather than solid particle erosion.

Developed a novel intercritical heat treatment to improve the toughness and resistance to temper embrittlement of steam turbine rotors.

Established a correlation between ductility and strain rate sensitivity in metallic materials which is applicable to low strain-rate creep and to high strain-rate hot workability tests.

Related cavity formation during creep to creep test parameters through density changes, showing the separate roles of each deformation parameter.

Developed a Graphical Optimization Procedure for identifying the best time / temperature parameter for extrapolation of creep rupture for any data set.

Developed a procedure for predicting creep rupture life under conditions of nonsteady temperature and stress.

Experimentally characterized the effect of temperature cycling on creep rupture of eutectic metal-matrix composites.

Measured thermal fatigue resistance of a wide range of nickel and cobalt base superalloys, and demonstrated the comparative utility for engine performance.

Experimentally characterized the grain boundary penetration of gaseous species at high temperatures in superalloys, and demonstrated this gas phase embrittlement to be the principal basis for time-dependent crack propagation in both sustained and cyclic loading.

Developed a new testing methodology for tensile creep of ceramics based on the stress relaxation test which provides an accelerated test technique to achieve very low strain rates.

Proposed a new framework for design and life assessment of high temperature engineering components. This methodology termed “Design for Performance” provides a decision support basis for repair / refurbishment of critical components.

Showed how intrinsic ductility as a function of stress and temperature can be determined from stress relaxation tests.

AWARDS AND PUBLICATIONS

A. H. Geisler Award — ASM (1972) for outstanding contributions in the fields of high temperature deformation and fracture.
D.Sc (1981) awarded for contributions to “Materials for Energy Conversion Systems.”

Elected Fellow ASM International (1987) and Member, Council of Fellows (1990).

Japanese Society for the Promotion of Science, JSPS, Fellowship (1988).

Approximately 130 publications and two patents. Edited three books.

SPECIAL SKILLS

Proven ability in planning experiments and seeking explanations for phenomena and failures — demonstrated creative thinking and novel interpretations based on critical analysis.
Outstanding oral and written communication skills. Delivered many invited papers and seminars.

Demonstrated ability to plan and organize technical meetings and reviews, identify action items, and follow up.

Ability to interact with senior management in industry to identify business needs and establish development objectives.

Development of strong communications links with major contributors and materials experts in industrial laboratories and universities in North America, Europe, India and Japan.

PROFESSIONAL SOCIETY MEMBERSHIPS

ASM International (Fellow)
American Society for Mechanical Engineering (ASME)
American Ceramic Society (ACS)
AIME – TMS

COMMITTEE ACTIVITIES

Eastern New York Chapter ASM — served as Education Chairman, Publicity Chairman, Vice Chairman and Chairman (1974).
AIME — Committee on Mechanical Metallurgy (1972-74).

AIME — Committee on Erosion and Wear (1972-74).

ASM, AIME — Co-Chairman and Editor, Bolton Landing Conference ” Grain Boundaries in Engineering Materials” (1974).

ASME — Associate Editor, Journal of Engineering Materials and Technology (1976-86).

Editorial Board Member for Fatigue of Engineering Materials and Structures (1979).

U.S. Representative on Editorial Board of Materials Science and Technology (1980-present).

Co-Chairman and Editor, ASME Conference and Editor of Proceedings ” Advances in Life Prediction Methods ” (1983).

Member Advisory Board to EPRI on Remaining Life Prediction (1983-1990).

Chairman of U.S. Organizing Committee for International Conference on Creep,

ASME, ASTM, I. Mech. E., JSME, (Tokyo, 1986).

Student Advisor — ASM, AIME, Rensselaer Department of Materials Engineering (1986-1994).

Member, High Temperature Alloys Committee, TMS-AIME (1990-present).

U.S. Representative on Editorial Board of Materials and Design (1990-present).

Member, Council of Fellows, ASM International (1990-1994).

Chairman and Editor, Fifth International Conference on Creep. ASM International, ASME, ASTM, I. Mech. E., JSME, JSPS (1992).

Member of ASM Handbook Committee on Materials Selection and Design ( vol. 20) and Section Chair for Properties versus Performance of Materials (1995- 1997).

UNDERGRADUATE AWARDS

“Magnesium-Intensive Design of Cargo Containers” by Charles Goudy and Prakash Kolli. 1991 third prize International Magnesium Association.
“Magnesium Automotive Steering Assembly” by Jeff Hartman, Eric Scranton and David Spenciner. 1992 first prizeInternational Magnesium Association.

“Magnesium: the Choice of a New Generation of Trains-Maglev Trains” by Patrick Kelly, Stephen Schroeder and Howard Yu. 1993 TMS best undergraduate design paper.

“Creep Design of a Thermoplastic using Stress Relaxation Data” by Shane Reif. 1994 TMS best undergraduate research paper.

GRADUATE AWARDS

Masters

The Role of Oxygen in Post-Weld Heat Affected Zone Cracking, Ronald Iacocca, 1987.

Microstructural and Tensile Property Study of Experimental Niobium-Titanium Alloys, Karen Jones, 1990.

Effects of Frequency, Temperature, and Coatings on Fatigue of 40-60 Lead-Tin Solder, Andrea Chen, 1990.

Joining of Oxide Dispersion Strengthened Nickel Alloys by Diffusion Bonding, Susanne Bussert, 1990.

Fracture Of Bi-Material Interfaces, Christopher Miller, 1991.

Effect of Test Temperature, Environment, and External Coatings on theTensile Behavior of Silicon Carbide Fiber Reinforced and Carbon Fiber Reinforced Silicon Carbide Matrix Composites, John Brehm, Jr., 1991.

The Effect of Oxygen Partial Pressue During High Temperature Exposure on Sensitivity to Embrittlement of Inconel 625 and Diffusion Bonded Inconel 625, Colleen Rimlinger, 1991.

Effects of Precipitation Heat Treatment on Microstructure and Mechanical Performance of Nickel Based Superalloy Single Crystals, Kyle Amberge, 1992.

Oxygen Attack of Inconel 625 and Diffusion Welded Inconel 625, Dennis Natale, 1992.

Processing of Transparent Ceramics using Q-switched Nd:YAG Laser, Henry Hieslmair, 1993.

A New Approach to Engineering Design with Thermoplastics, Geoffrey Grzywinski, 1993.

Doctorates

Gas Phase Embrittlement of Nickel by Sulfur Vapor, Joanne Beckman, 1989.

A Study of Fatigue Damage using the Electrical Potential Method, Mohammad Hyder, 1991.